Case Study: AI-Powered Optical Inspection Revolutionizes Small-Screen Manufacturing
Challenge
A leading Guangdong electronics manufacturer specializing in smartphone and smartwatch displays faced mounting production challenges:
12% defect escape rate in quality control
68% first-pass yield below industry standards
35% annual increase in labor costs for manual inspection
Solution
Regem Marr's EVOC Golden Code deployed its MS-3000 AI Optical Inspection System, featuring:
AI Algorithm Breakthrough
Trained on 10,000+ defect samples
25% higher first-pass yield
99.99% detection accuracy
Zoned Lighting Technology
Patented multi-zone illumination works with AI to detect:
✓ Scratches (≤0.01mm)
✓ Fiber residues
✓ Internal contaminants
Smart Factory Integration
Real-time MES data upload
Traceability cycle time reduced by 90%
Data-driven process optimization
Results
0.008% defect escape rate (beating ISO 2859-1 LTPD standards)
1 operator now manages 6 machines (vs. 1:1 previously)
¥500,000+ annual savings per production line
EVOC's MS-3000 transformed our quality control. What used to take 20 inspectors now needs just 3, with better results.
— Production Manager, Client Company